Battery Customization Solutions
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Cell Customization: Customize cell type, capacity, voltage, and chemistry.
We offer cylindrical, pouch, and prismatic lithium cells in multiple specifications, including 18650, 21700, and custom formats. Each cell is optimized for your project's requirements.
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Battery Pack Design:Modular or integrated pack solutions for your equipment.
We design and assemble battery packs with precise BMS integration, housing design, and safety testing, ensuring compatibility and long-term stability for industrial use.
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Performance & Function Integration:Beyond capacity – intelligent power systems.
Add functions like smart BMS, communication interfaces (CAN/SMBus/RS485), fast-charging protocols, or IP-rated enclosures to meet professional and environmental standards.
Battery Pack Customization Guidelines
1. Define the Application Field
Each application has unique battery requirements. The cells, discharge rate, and chemistry should be tailored to the product.
- Discharge rate: 0.2C, 0.5C, 1C, 2C, 3C, 8C, or higher. (e.g., ESS uses 0.2C cells)
- Cell chemistry: NCM (higher density) or LFP (longer cycle life). (e.g., 48V e-bikes prefer NCM)
- Cell format: Cylindrical, prismatic, or pouch. (e.g., 72V golf carts use prismatic cells)
2. Confirm Voltage and Capacity
Voltage is determined by motor power, while capacity defines runtime.
Example: A 72V 60Ah e-scooter battery offers double the range of a 72V 30Ah battery under the same motor power.
3. Define Battery Pack Dimensions
The available installation space directly affects capacity. Provide length, width, and height measurements. For nonstandard shapes, share 3D drawings or photos.
4-9. Remaining Specifications
- Interfaces: Standard terminals, custom connectors, or dual-wire outputs
- Motor Power: Determines discharge current and BMS configuration
- Temperature Range: 0–45°C (charging), –20–55°C (discharging)
- Charging Time: Depends on charger voltage/current
- Protocol: CAN, RS485, or RS232 for external communication
- Additional: Case material, color, mounting/sealing requirements
The more details you provide, the more accurate your custom solution will be
Battery Pack Customization Process
From initial inquiry to final delivery, our complete lithium-ion battery pack customization process typically takes no more than 30 days.
Requirement Definition & Quotation (3–4 days)
We collect all technical and performance requirements from the customer, conduct a feasibility study with our engineering team, and provide an initial quotation. Once both parties agree on specifications and pricing, the project is officially approved.
Overall Design & Evaluation (2–4 days)
Our engineers create the complete battery system design, including electrical layout, cell configuration, and structural design, followed by technical assessment and optimization.
Design Verification (1–2 days)
We verify the design to ensure all parameters meet safety, performance, and compliance standards before moving to production.
Production & Assembly (10–15 days)
Upon design confirmation and payment, production begins. The cells, BMS, and structural components are assembled under strict quality control.
Functional Testing & Adjustment (2–3 days)
Each module undergoes full functional testing — including charge/discharge, communication, and safety validation — to ensure optimal performance.
Packaging & Delivery (1–2 days)
After passing all tests, the battery packs are securely packaged and prepared for shipment.
Total lead time: Within 30 days from project approval to delivery.
